Exatron PI Design Rules 

EPP Particle Coverage
We offer "heavy" and "light" coverage of particles at this time. It is impossible, as a function of the plating process, to control particle coverage exactly. Slight variances in coverage from job to job is normal. If you plan to repeat order, please specify at time of order. We will take QA photos of your coverage, and use the photos on repeat jobs to keep your EPP variances to a minimum.

Please specify heavy or light coating when ordering.

Features to be PI plated should have roughly uniform size over the entire PCB panel. Coverage is based on the AVERAGE size feature. Surface area average on top side of PCB does not have to match average surface area on the back side of the PCB. PCBs with wide EPP feature area variations will be plated on a best effort basis.


Particalized Pad & Gap - Size & Specifications
For round features, minimum diameter is .020" / 0.5 mm. Exatron makes a best effort to plate smaller round features using the smallest particle size.

For rectangular features the minimum size is .010" by .040" or 0.25 mm by 1.0 mm

Minimum gap between PI features is:

  • for rigid PCB is .010" or .025 mm

  • for flex PCB is .012" or .030 mm

If gap is under these limits bridging may/will occur. In that event, Exatron will supply PI on a best effort basis and will not accept rejects.

With all solder mask, allow .005" minimum air gap around all PI features. Do not apply silk screen over an PI feature.

It is critical for the customer to supply a sum measurement of total surface area of all PI features to be plated. This measurement allows much finer control of the plating process and will improve plating quality.


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