Lasers are typically
matched against ink markers for industrial applications.
Ink marking on integrated circuits is usually done
with a "pad printer." This machine has a rubber pad
which picks up ink from a stencil plate. This plate
has ink squeegeed across it to fill the stencil relief
areas. This ink is picked up and pressed onto the
i.c. package.
The primary benefit of ink marking is usually
contrast of the mark. Think specifically of a white-ink
mark on a black plastic I.C. The high contrast
of white-on-black makes this mark highly readable.
The contrast attainable with laser marking will
vary considerably depending on the material being
marked. Some electronics packaging ceramics mark
to a nice white color, giving high contrast. Different
finishes on I.C. packages (matte vs. polished)
will create different contrasts of mark. In the
most typical application, a black plastic I.C.
package, the laser will not produce a mark as well
contrasted and readable as the ink or label.
Pad printing applications require a curing stage
in production to set the ink. This typically involves
moving the devices, after inking, through an Infrared
oven to cook the ink, thus giving good adherence.
Lasers do not need any curing to set the mark.
Perhaps the biggest downside to ink is consumable
supplies. Ink costs money, and ink markers need
a constant supply of it to work. Lasers, on the
other hand, are self-contained and generally do
not need resupply of any consumables.
Finally, ink markers present toxic concerns.
The modern inks are typically toxic in nature and
present storage and disposal problems. Moreover,
the curing step described above may emit toxic
fumes.