Exatron only sells Class 1
lasers, that is lasers where the laser beam path and target
area are sealed against human access. Moreover, the safety
enclosures are interlocked. It is incumbent upon the customer
to maintain these safety features intact and not alter
them in any way. Exatron cannot be responsible for any
damage which occurs as a result of customer alteration
or defeat of any safety feature on Exatron laser markers.
All Exatron laser systems are shipped with a suite
of safety materials including documentation, videos and
a poster, all prepared by Rockwell
Laser Industries. It is the responsibility of the
customer to assure that all operators have been trained
and are aware of laser safety procedures.
Proper operator training specifically should include
training regarding the wearing of eye protection. While
Exatron laser marking machines are Class 1, that is no
laser energy can reach the human operator during operation
or maintenance, Exatron recommends that all operators
wear laser absorbing eyeglasses is a redundant precaution.
One pair of laser goggles are shipped with each system,
appropriate for the wavelength of that system. All laser
eyewear is marked with the specific freqency of light
energy it is designed to filter out. Please check on
a regular basis to see that the safety goggles are of
the correct type. Standard safety glasses designed for
mechanical protection of the eyes and/or sun glasses
are not acceptable as laser protection.
A. Radiation
(light)
Lasers are classified according to how much laser radiation, either
direct or reflected, can reach a human in the vicinity of the laser
unit.
The governmental agency responsible for maintaining
laser safety classifications is the Center for Devices
and Radiological Health (CDRH), a sub-department of the
Food and Drug Administration (FDA).
CDRH regulations rate lasers on a Class scale of I
through IV; with classes I and IV being relevant to Exatron.
Class I lasers are laser systems where only irrelevant
amounts of laser energy can reach a human while the laser
system is operating. This involves having a sealed beam
path plus interlocks. Exatron uses a double shielding
system whereby the laser beam is enclosed in a tube which
is itself enclosed in the laser cabinet. The laser mark
site on our handlers is sealed on top by the cabinet
of the laser unit. The trackwork in the handler is sealed
by a pair of gates which serve to completely isolate
the laser mark site.
Class IV lasers are those which can emit direct or
reflected radiation and which would injure a human. Thus,
a laser without an enclosure would be a Class IV laser.
The shoot-down laser is Class IV when there are no safety
covers installed around the table.
Classes II and III deal with supermarket scanners,
laser light shows and medical laser applications.
While not strictly necessary, Exatron recommends that
all operators of our Class I laser systems wear protective
eyewear specially designed to filter out radiation at
the specific wavelength of the laser in use. The frame
or the lenses of any pair of laser safety glasses will
be imprinted with the wavelength of light that specific
pair of glasses is designed to filter out.
The different wavelengths of laser light would effect
humans differently, if directly exposed to a medium or
high-energy beam. Direct exposure to a Nd:YAG laser beam
can seriously injure the retina of the eye and can burn
skin. Direct exposure to a CO2 laser beam can seriously
injure the cornea of the eye, and can burn skin.
If all factory-installed safety features are operating
properly, it should be impossible for any damage to be
done to any operator as a result of the laser radiation.
B. Smoke/Dust
Whenever a laser beam strikes a target and cuts into the surface,
some material will be released. This may be in the form of smoke
and/or ash, what we call "slag." It is probable that this smoke
or ash may be toxic.
The proper way to deal with this waste is to suction
it out of the laser mark site and run the air through
a scrubber or filter. Some companies just vent the air
to the outside world.
Exatron is not in a position to say what the chemical
nature of the smoke is because we are not privy to the
composition of the materials being lased. The exact makeup
of IC packaging plastics varies considerably, not to
mention the ceramics and metals we often have to mark.
It is incumbent on the customer to take the necessary
precautions regarding the dust and smoke created during
the lasing process. Exatron laser systems provide a smoke
tube, which is a plastic pipe which communicates between
the laser mark site and the outside of the system. Customers
are encouraged to attach a vacuum with scrubber or filter
to the smoke pipe.