A. Laser
The main questions relating to laser are type and power. Exatron
uses CO2 and Nd:YAG lasers in its systems. These lasers are described
below in much more detail.
B. Galvos
Galvos are the fine motors used to turn the mirrors which deflect
the laser beam to write on the target. Galvos are available from
only a few companies, and come in only a few models. Galvos come
in various speeds, but are generally comparable in overall performance.
Exatron currently uses galvos from the General Scanning company
of Boston, Mass.
C. Other
Optics
Besides the mirrors on the galvos, two other optical elements are
critical. The first is a Beam
Expander. This is a lens device which takes a collimated incoming
laser beam of perhaps 1mm diameter and turns it into a cone-shaped
beam with a large base (10mm) and which is set to focus the beam
on a tight spot at a set distance. This provides the smallest possible spot
size on the target.
The second important optic is an f-theta
lens. This lens "flattens the field" of the laser
mark area. This lens accounts for the different distances
from the galvos to the surface of the target as the
scribe mark moves out from the center line of the target.
With the lens, the beam remains focused over the entire
surface area of the target.
D. Control
Software
Software may be the least well understood part of the laser marking
system. It is critical that the software running a laser marking
system be fully functional and flexible. Exatron provides its own
software for running a laser in conjunction with a handler.
An important feature of the Exatron software is the
ability to put "Smart Marks" on I.C. packages. If the
I.C. is tested by the Exatron system, the results of
that test may generate different marks. For example,
some memory chips from a single lot will run faster than
others from that same lot. If the test results can differentiate
the devices, each device can be marked with its speed
- improving the value of the end product. Similarly,
bad devices can be marked with a large "X" or other clearly
identifying mark to prevent such parts from being included
with good devices.
The smart mark feature is only available as a result
of combining a scribing laser
system with Exatron software.